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Compression machines

GENERAL UTILITY - Standard Automatic compression testers for cubes and cylinders WIZARD AUTO

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PRINCIPALES CARACTERÍSTICAS

1500 kN compression machine model 50-C13W02 with pedestal 50-A19/B and frontal door 50-A19/FG

2000 kN compression machine model 50-C23W02 with pedestal 50-C29/B and frontal door 50-C29/FG

3000 kN compression machine model 50-C34W02 with pedestal 50-C39/B and frontal door 50-C39/FG

Settings

Test menu

In-built serial printer

Compression device to test portions of 40x40x160 prism (50-C9030/H)

Compression device to test 50mm (2") cubes (50-C9032/H)

Unbonded caps: steel cap retainers and neoprene pads

All testers are verified and delivered with traceable certificate of the verification of force transfer

WIZARD AUTO is CONTROLS new standard automatic Quality Control machine for compression and flexural testing and includes many new features and enhancements to improve the user-friendliness, efficiency, operator comfort and energy savings.

QC testing performance has just taken a step change improvement with CONTROLS abandoning manual test control and now features automatic closed-loop PID control of loading-rate using VFD inverter-technology control of the high specification AC motor.

Wizard Auto automatically and accurately performs tests at the correct test speed, ensuring compliance to Standards and with no effect due to operator variables.

Mainly dedicated to routine failure tests (compression, flexure and indirect tensile), WIZARD AUTO is the perfect solution to ensure total certainty of testing accuracy and strict conformity to international Standards. In fact being an automatic system it allows:

Reduced opportunities for operator errors, improving accuracy of results and repeatability
Easy-to-use: even for operators with limited expertise.
Conforming to Standards: the machine automatically performs the test at correct test speed. Conformance to Standards can be easily proven.
High performance: high speed pump closes the daylight above the specimen at the fasted speed allowing a very high throughput of tests.
Operator comfort due to the significant noise reduction.
Energy saving, with 50% reduction in energy consumption.

DESCRIPCIÓN GENERAL

Main features include:

Rigid welded steel construction
Accuracy Class 1/A (EN/ASTM) starting from 10% of full scale (from 1% on request)
Two channels for load sensors
Wide graphic display 128 x 80 pixel
Graphic printer available as option
AC motor fitted with VFD INVERTER device: high efficiency, low consumption, silent operation
Dual stage pump for fast approach and automatic switch to high pressure for loading
Second frame optional facility

Frame
Rigid welded steel construction. Spherical seat allows free alignment at the initial contact with the specimen.

Compression platens
See table. Traceable certificate of surface hardness available on request.

Safety features
Includes: Max. pressure valve to avoid machine overloading; piston travel limit switch; emergency stop button; front and rear flexible transparent fragment guard.

Más +

Especificaciones
Técnicas
Información
para Pedidos
Accesorios
Información
Adicional
Actualización

Especificaciones Técnicas

WIZARD AUTO AUTOMATIC POWER AND CONTROL SYSTEM

Hydraulic

Max pressure 700 bar
Power 750 W
Dual stage pump: low pressure/high delivery for fast piston approach and high pressure/low delivery for loading.
AC motor fitted with VFD inverter device featuring high efficiency, reduction of power consumption and silent operation.
Second frame optional facility using valve selector.

Hardware

Two 16 bit analog channels for load sensors
Wide graphic display 128 x 80 pixel
Sampling rate 50 Hz
Internal memory
RS 232 port for data download (including load/time graph points) to PC in ASCII format
Integrated printer as optional. See accessories

Firmware

Real time display of load and stress
Automatic application of the selected load rate
Execution of loading ramps with the possibility to manually increase or decrease the test speed during the test
Peak detection and saving
Language selection
Multi-coefficient linearization of the calibration curve for better accuracy at low loads
Multiple units: Lbf / Ton / kN.

PHYSICAL SPECIFICATION TABLE

Model 50-	C13W02 C13W04	C23W02 C23W04	C34W02 C34W04
Capacity kN	1500	2000	3000
Max vertical daylight, mm*	350 (13.4")	350	350
Horizontal daylight, mm	265 (10.4")	340	370
*Max. piston travel, mm**	50 (2")	50	50
Platen dimensions, mm	dia. 216 (8.5")	dia. 216	dia. 300
Platen surface hardness	55.5 HRC (600 HV)	55.5 HRC	55.5 HRC (600 HV)
Platens flatness toll, mm	0.03 (0.0012")	0.03	0.03 (0.0012")
Overall dimensions, mm	810 x 425 x 1085	835 x 440 x 1090	805 x 450 x 1160
Weight approx., kg	305	525	755

*With accessory 50-C50/CYL vertical clearance is increased by 20 mm. See test accessories.

Información para Pedidos

50-C13W02
WIZARD Auto Automatic Compact-Line General Utility compression tester, 1500 kN cap., for cubes up to 150 mm and cylinders up to dia. 160 x 320 mm.
230 V, 50-60 Hz, 1 ph.

50-C13W04
Same as above but 110 V, 60 Hz, 1 ph

50-C23W02
WIZARD Auto Automatic Compact-Line General Utility compression tester, 2000 kN cap., for cubes up to 150 mm and cylinders up to dia. 160 x 320 mm.
230 V, 50-60 Hz, 1 ph.

50-C23W04
Same as above but 110 V, 60 Hz, 1 ph

50-C34W02
As above but 3000 kN cap., for cubes up to 200 mm and cylinders up to dia. 160 x 320 mm.
230 V, 50-60 Hz, 1 ph.

50-C34W04
Same as above but 110 V, 60 Hz, 1 ph

Accesorios

Machine Accessories

Distance pieces to adjust the vertical daylight
50-C9080
Distance piece dia. 200x30 mm

50-C9082
Distance piece dia. 200x50 mm

50-C9083
Distance piece dia. 200x68 mm

50-C9086
Distance piece dia. 200x100 mm

Note: The above distance pieces are also available with threaded centering pin which are recommended for testing high strength/ explosive failures specimens. They are identified adding the suffix /P after the code number. In case of use of these distance pieces the compression machine/frame shall be upgraded with one of the following two codes:

65-L1000/P
Lower compression platen dia. 165 x 30 mm with threaded hole complete with threaded centering pin. Resulting compression machine vertical clearance is increased by 20 mm.

50-Q0050/P6
Upgradign of 50-C46xxx, 50-C56xxx, 50-C34xxx series with lower compression platen dia. 300x 50 mm with threaded hole complete with threaded centering pin.

Steel platen for capped cyliders
50-C50/CYL
Lower compression platen dia.165 x 30 mm for testing capped cylinders dia.150 x 300 mm (6”x12”). Resulting compression machine vertical clearance is increased by 20 mm.

Frame pedestal

Accessories suitable for 50-	C13W02 C13W04	C23W02 C23W04	C34W02 C34W04
Frame pedestal	50-A19/B	50-C29/B	50-C39/B

Test accessories
50-C9000/C
Splitting tensile test device for cylinders up to dia. 160x320 mm (6.3”x12.6”). Conforming to EN 12390-6 and ASTM C496

50-C9070/C
Splitting tensile test device for concrete block pavers and concrete cubes. Conforms to EN 1338 and EN 12390-6.

50-C9002
Hardboard strips 4 x 14 x 345 mm for 50-C9000/C conf. to EN Standards. Pack of 50.

50-C9002/A
Hardboard strips 4 x 14 x 345 mm for 50-C9000/C conf. to ASTM Standards. Pack of 50.

50-C9030/H
Compression device to test portions of 40x40x160 prisms broken in flexure to EN 196-1. High stiffness model. Total height 225mm.

50-C9032/H
Compression device to test 50mm (2”) cubes to ASTM C109. High stiffness model. Total height 225mm.

50-C9010/C
Flexural test device for concrete beams 100x100x400/500 and 150x150x600/750 mm, to EN 12390-5, ASTM C78, ASTM C293 and AASHTO T97

Unbonded caps
This method is used as an alternative to the sulphur capping. The system consists of two alloy steel cap retainers and two neoprene pads which are in contact with the upper and lower concrete surfaces. Pads can be re-used for many tests. Different versions available conforming to the size of the specimen.

Capping retainers
55-C0122/A4
Capping retainers (couple) for 4” dia. concrete cylinders

55-C0122
Capping retainers (couple) for 150 mm (6”) dia. cylinders

55-C0122/B
Capping retainers (couple) for 160 mm dia. cylinders

Neoprene pads
55-C0122/A44
Neoprene pads for 4” dia. cylinders. Set of two.

55-C0122/2
Neoprene pads for 6” dia. cylinders. Set of two.

55-C0122/4
Neoprene pads for 160 mm dia. cylinders. Set of two.

Información Adicional

Force verification
The conformity of the compression tester to the stringent requirements of the relevant International Standards is precisely verified using specific traceable apparatus (load cells 82-E0100 series and 82-P0801/E digital tester).

Actualización

(To be specified at time of order: these items has to be factory installed.)

Serial printer for Wizard testers
50-Q60W/PR
Upgrade of a WIZARD AUTO system to incorporate a serial printer in the rear panel, allowing results to be printed at the end of test

Second frame connection
The WIZARD AUTO System can be upgraded with a hydraulic valve for controlling (not simultaneously) a second frame.
50-C10W/2F
Two-way valve to control a second frame.

Special calibration procedure
50-C0050/CAL
Special calibration of compression testers assuring Class 1 (EN) and Class A (ASTM), from 1% to full load range.

Traceable certificate of surface hardness
50-C0050/HRD3
Supply of the compression machine/frame complete with traceable certificate of hardness of 216 mm dia. platen surfaces

50-C0050/HRD4
Supply of the compression machine/frame complete with traceable certificate of hardness of 300 mm dia. platen

Front door