Controls Group http://www.controls-group.com/images/logo_controls.gif EN - Top-of-the-range Automatic compression testers for cubes, cylinders and blocks AUTOMAX PRO EN - Top-of-the-range Automatic compression testers for cubes, cylinders and blocks AUTOMAX PRO
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Concrete

EN - Top-of-the-range Automatic compression testers for cubes, cylinders and blocks AUTOMAX PRO

EN 12390-4
Main features
Smart automatic and connected concrete Power and Control System for standard failure testing.

AUTOMAX PRO is CONTROLS’ new top-of-the-range Compact-Line compression machine and is the first choice for automatic standard failure tests and advanced concrete mechanical properties assessment. The new cutting-edge connective technologies allowing you to manage all test data online, automatically with no risk of transposing errors is a major development. Boasting an all new specification, it is a step change from its predecessors.
  • Huge boost in efficiency and error elimination: LinK-LAB – Integrated testing station solution for seamless connection and data inputs from many ancillary devices for dimensional measurement, weight, bar code, etc.
  • Fully automatic – time saving: Full test-cycle automation maximizes productivity and ensures tests are performed accurately according to pre-set methods, eliminating operator variables.
  • Highly accurate and energy saving: Our DC motor technology quietly and efficiently delivers super accurate load control at both low-speed and low-loads.
  • Intuitive, quick and simple operation: The integrated control system features an intuitive 7” color graphical display, which works like a tablet or smart-phone, and makes AUTOMAX PRO quick and simple to operate.
  • Standards compliant – peace of mind: Hardware and firmware are in total compliance with all the main international concrete testing standards including ASTM C39 and EN 12390-3.
  • Pioneering web services: WEBCARE Remote Assistance will enable connection to your testing system for remote technical support whilst the i-LAB cloud-based services will allow sharing of your data with authorized 3rd parties, including real time viewing of the test.
  • Multilingual functionality: The system is available in multiple languages and is fully compatible with non-Latin characters for Chinese, Cyrillic (and more).
General description
General description
AUTOMAX PRO is CONTROLS’ new top-of-the-range Compact-Line compression machines and is the first choice for automatic standard failure tests.
A major development are the new cutting-edge connective technologies.

Three packages are available
  • LinkLAB iLaboratory Connectivity Package allows AUTOMAX PRO to be a connected part of your laboratory infrastructure by taking inputs from any number of ancillary measuring systems and devices increasing efficiency, eliminating transposing errors.
  • WEBCARE Remote Assistance service will enable connection to your testing system for remote technical support.
  • i-LAB provides secure and innovative cloud-based services for data storage, data sharing and real time mirroring of test execution.
The machines consist of:

Frame
Four column high stiffness welded frame tested for stability to EN 12390-4.
Heavy duty spherical seat in lubricating oil bath, allowing initial free alignment at the initial contact with the specimen and automatic jamming up to the end of test.

Compression platens
See table. Traceable certificate of surface hardness available on request.

Automax PRO, Automatic power and control system 
See technical specifications.

Safety features
Includes: Max. pressure valve to avoid machine overloading; piston travel limit switch; emergency stop button; front door and rear transparent fragment guard.
More +

Technical specifications

AUTOMAX PRO AUTOMATIC POWER AND CONTROL SYSTEM

Hydraulics
  • DC motor, 720W, 50-60Hz
  • Maximum working pressure 700 bar
  • Load/unload electrovalve for test execution via display/PC and automatic stop at specimen failure
  • Active control of up to 4 frames by selection via display/PC (third and fourth frame as option). See accessories.
  • ES Energy Saving technology to reduce the power consumption and enable silent operation
Hardware
  • 524,000 points high-resolution/stability analog channels
  • 4 channels for load sensors
  • Control frequency 250 Hz
  • Sampling frequency 250 Hz
  • 7”, 800 x 480 pixel, 16 M colors, icon-driven capacitative sensing touchscreen graphic display
  • Unlimited storage capacity for test data on internal 8 GB SD card
  • USB port for test data storage on external USB memory stick and for firmware upgrade
  • Ethernet port for PC / Internet /network communication
  • Optional integrated graphic printer including Load-Time plot
  • RS 232 port for data downloadingin ASCII format
  • Wi-Fi or GSM module available as option
Firmware
  • Execution of compression, flexure, indirect tensile, ACV tests in automatic mode with load rate controlled by a closed-loop P.I.D. system
  • Execution of loading ramps with the possibility to manually increase or decrease the test speed during the test
  • Possibility to reach at controlled speed a load target and to keep a steady loading phase.
  • Simultaneous display of load, specific load, actual load rate, load/time graph
  • Zoom option on the test graph
  • Saving of the specimen failure type (to EN or ASTM) in the test results
  • Download data to internal printer (optional) or to PC via RS 232 port or to USB memory stick
  • PC / network communication via Ethernet
  • Multi-coefficient linearization of the calibration curve for better accuracy at low loads thus avoiding the use of a second pressure transducer
  • Recording facility for up to 10 test profiles for each channel including: type of test (e.g. compression, flexural, indirect tensile), specimen size and shape, load rate, test standard and other general information. Each one of the recorded test profiles can be recalled automatically to save time
  • Improved PID algorithm and Multi PID selection. Up to 3 different PID settings can be tuned for a variety of materials (ACV, flexure, compression with neoprene pads, etc.)
  • Compatible with the newly released Datamanager software, tailored for construction material testing laboratories, for real-time data acquisition, display and management
  • Peripheral devices integration and web services available as option (see page…)
  • Automatic load measurement verification procedure, by connecting suitable load cells and our digital readout unit to PC
  • Language selection (including Cyrillic and Chinese)
  • Unit selection (kN, ton, lbf)
  • USB port for firmware upgrade and safe backup of the original configuration data (PID, calibration, etc.), in case of loss and/or data corruption. The restore of the machine to the factory settings is easy avoiding the need of any technical support.
PHYSICAL SPECIFICATION TABLE

Model 50- C47F02
C47F04
C57F02
C57F04
C69F02
C69F04
C79F02
C79F04
Capacity kN 2000 3000 4000 5000
Max vertical daylight ,
 mm*
350 350 310 310
Horizontal daylight
mm
350 370 425 425
Max. piston travel*, mm 50 50 50 50
Platen dimensions 310 x 510 x 50 mm. 310 x 510 x 50 mm 310 x 510 x 90 mm 310 x 510 x 90 mm
Platen surface hardness 55.5 HRC (600 HV) 55.5 HRC (600 HV) 55.5 HRC (600 HV) 55.5 HRC (600 HV)
Platens flatness toll. 0.05 mm 0.05 mm 0.05 mm 0.05 mm
Overall dimensions, mm 930x605x1530 1020x640x1550 1125x570x1555 1125x570x1555
Weight approx., kg 790 1160 2030 2030
*Use distance pieces conforming to the specimen size to avoid piston overtravel

Ordering info

50-C47F02
AUTOMAX PRO, Automatic Compact-Line compression tester, 2000 kN cap. for blocks, cubes up to 200 mm and cylinders up to dia. 160x320 mm. 230 V, 50-60 Hz, 1 ph

50-C47F04
Same as above but 110 V, 60 Hz, 1 ph

50-C57F02
AUTOMAX PRO, Automatic Compact-Line compression tester, 3000 kN cap. for blocks, cubes up to 200 mm and cylinders up to dia. 160x320 mm. 230 V, 50-60 Hz, 1 ph

50-C57D04
Same as above but 110 V, 60 Hz, 1 ph

50-C69F02
AUTOMAX PRO, Automatic Compact-Line compression tester, 5000 kN cap. for blocks, cubes up to 300 mm and cylinders up to dia. 150x300 mm. 230 V, 50-60 Hz, 1 ph

50-C69F04
Same as above but 110 V, 60 Hz, 1 ph

50-C79F02 
AUTOMAX PRO, Automatic Compact-Line compression tester, 5000 kN cap. for blocks, cubes up to 300 mm and cylinders up to dia. 150x300 mm. 230 V, 50-60 Hz, 1 ph

50-C79F04
Same as above but 110 V, 60 Hz, 1 ph
Note: 5000 kN capacity model available on request

Accessories

MACHINE ACCESSORIES 

Distance pieces to adjust the vertical daylight
50-C9080
Distance piece dia. 200x30 mm

50-C9082
Distance piece dia. 200x50 mm

50-C9083
Distance piece dia. 200x68 mm

50-C9086
Distance piece dia. 200x100 mm
Note: The above distance pieces are also available with threaded centering pin which are recommended for testing high strength/explosive failures specimens. They are identified adding the suffix /P after the code number

Software 
82-SW/DM
Datamanager PC Software suitable for remote control of the machine, data acquisition, processing and filing.
Allows printout of customized test certificates.
 

Lifting assembly for block testing platens
50-C9060/A
Lifting device for bottom block platen for easier placement of distance pieces compatible platen size 310 x 510 x 50 mm thickness. Weight: 19 kg (approx.)

50-C9060/B
Lifting device for bottom block platen for easier placement of distance pieces compatible platen size 310 x 510 x 90 mm thickness. Weight: 18 kg (approx.)


TEST ACCESSORIES

Splitting tensile test devices
50-C9000/C
Splitting tensile test device for cylinders up to dia. 160x320 mm (6.3”x12.6”).Conforming to EN 12390-6 and ASTM C496

50-C9002
Hardboard strips 4 x 14 x 345 mm for 50-C9000/C conf. to EN Standards. Pack of 50.

50-C9002/A
Hardboard strips 4 x 14 x 345 mm for 50-C9000/C conf. to ASTM Standards. Pack of 50.

50-C9070/C
Splitting tensile test device for concrete block pavers and concrete cubes. Conforms to EN 1338 and EN 12390-6.

50-C9002
Hardboard packing strips 4 x 15 x 345 mm, to EN 1338 and 12390-6.
Pack of 50.

Compression devices for cement and mortars
50-C9030/H
Compression device to test portions of 40x40x160 prisms broken in flexure to EN 196-1. High stiffness model.
Total height 225mm.

50-C9032/H
Compression device to test 50mm (2”) cubes to ASTM C109. High stiffness model.
Total height 225mm.

Flexural test device for concrete beams
50-C9010/C 
Flexural test device for concrete beams 100x100x400/500 and 150x150x600/750 mm, to EN 12390-5, ASTM C78, ASTM C293 and AASHTO T97

Additional Information

Verification of force transfer
The conformity of the compression tester to the EN 12390-4 requirements in terms of stability (force transfer) is performed by the verification of the self-alignment of machine components and the restraint on movement of the upper platen.
The compliance of all our EN testers to these stringent requirements is precisely verified using specific apparatus (82-E0105/1 and 82-P0804/E). An incorrect load application may cause premature sample failure and, consequently the resultant strength could be significantly lower than the true resistance.

Upgrading

(To be specified at time of order: these items has to be factory installed.)

Serial printer 
50-Q60P/PR
Upgrade of AUTOMAX PRO system to incorporate a serial graphic printer in the rear panel, allowing results (including a load/time plot) to be printed at the end of test


Third frame connection
The AUTOMAX PRO System, which can control two frames as standard, can be upgraded with a hydraulic valve for controlling (not simultaneously) a third and a fourth frame.
Note: when connecting a low capacity frame (i.e. flexural or cement) pressure regulator 65-L1400/X5 may be necessary. Please ask our technical department.

50-C10D/3F 
Electovalve for AUTOMAX PRO System to control a third frame. 

50-C20E/4F 
Electovalve for AUTOMAX PRO System to control a fourth frame. 


Special calibration procedure
50-C0050/CAL
Special calibration of compression testers assuring Class 1 (EN) and Class A (ASTM), from 1% to full load range.


Traceable certificate of surface hardness
50-C0050/HRD7
Supply of the compression machine/frame complete with traceable certificate of hardness of 310x 510 x 50 mm platens surfaces.

50-C0050/HRD10
Same as above but for 310x510x90 mm square platens.


Explosion proof test kit
Upgrading kit comprehending: safety cables securing the upper platen to the frame, metallic perforated fragment guard and bottom platen anti-fall safety system.
To be used along with distance pieces with threaded centering pin. They are identified adding the suffix /P after the code number.

50-C59/EK1
Explosion proof test kit for C57xxx series


Fragment guard lock switch 
50-C50/P1
Fragment guard lock switch .
To prevent test execution with the front door open

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