Controls Group http://www.controls-group.com/images/logo_controls.gif 500-600 and 600/15 kN cement compression and flexural machines, multipurpose models. WIZARD AUTO Control System 500-600 and 600/15 kN cement compression and flexural machines, multipurpose models. WIZARD AUTO Control System
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Cement

500-600 and 600/15 kN cement compression and flexural machines, multipurpose models. WIZARD AUTO Control System

ASTM C109 | ASTM C349 | ASTM C348 | EN 196-1 | EN 13286-41
Main features
WIZARD AUTO is CONTROLS new standard automatic Quality Control machine for compression and flexural testing and includes many new features and enhancements to improve the user-friendliness, efficiency, operator comfort and energy savings.
 
QC testing performance has just taken a step change improvement with CONTROLS abandoning manual test control and now features automatic closed-loop PID control of loading-rate using VFD inverter-technology control of the high specification AC motor.
 
Wizard Auto automatically and accurately performs tests at the correct test speed, ensuring compliance to Standards and with no effect due to operator variables.
 
Multipurpose machine ideal for Central laboratories, for testing Cement, Mortars, Resins, Refractory, Lightweight concrete, Soil-cement specimens etc;

WIZARD AUTO is the perfect solution to ensure total certainty of testing accuracy and strict conformity to international Standards.In fact being an automatic system it allows:
  • Reduced opportunities for operator errors, improving accuracy of results and repeatability         
  • Easy-to-use: even for operators with limited expertise.
  • Conforming to Standards: the machine automatically performs the test at correct test speed. Conformance to Standards can be easily proven.
  • High performance: high speed pump closes the daylight above the specimen at the fasted speed allowing a very high throughput of tests.
  • Operator comfort due to the significant noise reduction.
  • Energy saving, with 50% reduction in energy consumption.

General description
General description
These Multipurpose compression / flexure testers have been designed for various applications in which a limited maximum load is requested, together with a large testing space. They are suitable to determinate compressive strength on lightweight concrete, soil-cement specimen, high strength cement and refractory. 
The large testing space is ideal for performing, with the suitable accessory, splitting tests and flexural tests on concrete specimens. The pedestal is not included and has to be ordered separately. See accessories.

They are available in the two different versions:
 
single compression station, 500 kN or 600 kN cap.:
for compression tests on low strength specimens. The Class 1 accuracy can be extended from 1% of testing machine full scale with special calibration procedures (see Upgrading Option and Technical Specifications).
 
double station model, 600/15 kN cap.:
extends the possible applications to flexural tests on cement and com­pression tests on low strength specimens. The Class 1 accuracy can be extendedwith special calibration procedures (see Upgrading Option and Technical Specifications).

Frames and compression platens
High rigidity solid one piece steel frame. Spherical seat allows free alignment at the initial contact with the specimen. For compression platens see Technical. Pedestal not included. See accessories.

WIZARD AUTO Automatic Power and Control system
  • Two channels for load sensors
  • Wide graphic display 128 x 80 pixel
  • Graphic printer available as option
  • AC motor fitted with VFD INVERTER device: high efficiency, low consumption, silent operation
  • Dual stage pump for fast approach and automatic switch to high pressure for loading
The WIZARD AUTO can be factory fitted with a internal serial printer. See accessories.
 
Safety features
Includes: pressure valve to avoid machine overloading; piston trav­el limit switch; emergency stop button; front door and rear transparent guard.
 
More +

Technical specifications

WIZARD AUTO AUTOMATIC POWER AND CONTROL SYSTEM

Hydraulics
  • Max pressure 700 bar
  • Power 750 W
  • Dual stage pump: low pressure/high delivery for fast piston approach and high pressure/low delivery for loading.
  • AC motor fitted with VFD inverter device featuring high efficiency, reduction of power consumption and silent operation.
  • Second frame optional facility using valve selector.
 Hardware
  • Two 16 bit analog channels for load sensors
  • Wide graphic display 128 x 80 pixel
  • Sampling rate 50 Hz
  • Internal memory
  • RS 232 port for data download (including load/time graph points) to PC in ASCII format
  • Integrated printer as optional. See accessories
Firmware
  • Real time display of load and stress
  • Automatic application of the selected load rate
  • Execution of loading ramps with the possibility to manually increase or decrease the test speed during the test
  • Peak detection and saving
  • Language selection
  • Multi-coefficient linearization of the calibration curve for better accuracy at low loads
  • Multiple units: Lbf / Ton / kN. 
  Sigle Chamber Sigle Chamber Double Chamber
Models 50- C92W02 C92W12 C92W22
Capacity [kN] 600 500 600/15
Load measurement sensor Pressure transducer Load cell P.transducer/Load cell
Class 1 range  60 kN ÷ 600 kN 50 kN ÷ 500 kN 60 kN ÷ 600 kN
1.5 kN ÷ 15 kN
With 50-C0050/CAL2 15 kN ÷ 600 kN - 15 kN ÷ 600 kN
With 50-C0050/CAL5 - - 0.75 kN ÷ 15 kN)
With 50-C0050/CAL - 5 kN ÷ 500 kN -
Platens, dia. [ mm] 165 x30 165 x30 165 x30
Hardness [HRC] 55 55 55
Flatness [mm] 0.02 0.02 0.02/0.02
Ram travel mm 50 50 50/30
Max vertical daylight [mm]* 345 240 345/205
Horizontal daylight [mm] 265 265 265
Overall dimensions (lxdxh) [mm] 760x400x1100 760x400x1100 1010x400x1100
Weight approx. kg: 270 280 340

*To be adjusted using the suitable distance pieces.

Ordering info

Single testing chamber models
50-C92W02
600 kN cap.,WIZARD AUTO Automatic COMPACT-Line compres­sion tester, load measurement with pressure transducer. 230 V, 50-60 Hz, 1 ph
50-C92W03 
same as above but 220V, 60 Hz, 1ph
50-C92W04
same as above but 110V, 60 Hz, 1ph

50-C92W12 
500 kN cap.,WIZARD AUTO Automatic COMPACT-Line compres­sion tester, load measurement with load cell. 230 V, 50-60 Hz, 1 ph
50-C92W13 
same as above but 220V, 60 Hz, 1ph
50-C92W14 
same as above but 110V, 60 Hz, 1ph 

Double testing chambers models
50-C92W22
15/600 kN cap., WIZARD AUTO Automatic COMPACT-Line Double Station compression tester, load measurement of the 15 kN station with high precision load cell and 600 kN station with pressure transducer. 230 V,50-60 Hz, 1 ph
50-C92W23 
same as above but 220V, 60 Hz, 1ph
50-C92W24 
same as above but 110V, 60 Hz, 1ph
 

Accessories

TEST ACCESSORIES
Compression devices for cement and mortars

50-C9030
Compression device to test portions of 40x40x160 prisms broken in flexure to EN 196-.
Total height 195mm.

50-C9030/H
Compression device to test portions of 40x40x160 prisms broken in flexure to EN 196-1. High stiffness model.
Total height 225mm.

50-C9032
Compression device to test 50 mm and 2” mortar cubes to ASTM C109
Total height 195mm.

50-C9032/H
Compression device to test 50mm (2") cubes to ASTM C109. High stiffness model.
Total height 225mm.


Flexural test devices for mortar beams
65-L0019/B    
Flexure testing device for mortar prisms 40x40x160 mm, conforming to EN 196-1

65-L0019/C     
Flexure testing device for mortar prisms 40x40x160 mm, conforming to ASTM C348


Flexural test device for concrete beams

NOTE: suitable for machines having 345mm min vertical daylight
50-C9010/C
Flexural test device for concrete beams 100x100x400/500 and 150x150x600/750 mm


Splitting tensile test devices

NOTE: suitable for machines having 345mm min vertical daylight
50-C9000/B
Splitting tensile test device for cylinders up to dia. 160x320 mm (6.3"x12.6"). Conforming to EN 12390-6 and ASTM C496

50-C9070/B
Splitting tensile test device for concrete block pavers and concrete cubes. Conforming to EN 1338 and EN 12390-6




MACHINE ACCESSORIES
Distance pieces to adjust the vertical daylight

65-L1000/20  
Distance piece dia. 165x20 mm. Weight 3,2 kg

65-L1000/30  
Distance piece dia. 165x30 mm. Weight 4,7 kg

65-L1000/40  
Distance piece dia. 165x40 mm. Weight 6,4 kg

65-L1000/68  
Distance piece dia. 165x68 mm. Weight 10,5 kg

Frame pedestals
50-C99/B

Machine/Frame pedestal

Upgrading

Second frame facility
50-C10W/2F

Two-way valve for WIZARD 2 system to control a second frame. Frame selection via manual lever (only for single chamber models)
 
Graphic printer (to be factory installed)
50-C10W/PR

Internal serial printer for WIZARD 2 Power and Control Systems
 
Platens surface hardness certificate
50-C0050/HRD2 (for compression chamber)

Supply of the machine complete with traceable certificate of hardness of testing platens surfaces (upper and bottom platen certification included).

50-L0050/HRD (for flexure chamber)
Supply of the machine complete with traceable certificate of hardness of testing platens surfaces (upper and bottom platen certification included).
 
Special calibration procedures
50-C0050/CAL5
Special calibration procedure to obtain class 1 from 0.75kN of full scale of the flexure station (15kN)

50-C0050/CAL2
Special calibration procedure to obtain class 1 from 15kN on the compression station (600kN)

50-C0050/CAL
Special calibration procedure to obtain class 1 from 5 kN on the compression station fitted with load cell (500kN) 

Door locking switch
50-C50/P3 To prevent the test execution with the door open. It has to be factory installed. 



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