Controls Group http://www.controls-group.com/images/logo_controls.gif 1000, 1200, 1500, 2000 kN UTM - HPT Series with HPU 200 control unit 1000, 1200, 1500, 2000 kN UTM - HPT Series with HPU 200 control unit
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Macchine universali/acciai

1000, 1200, 1500, 2000 kN UTM - HPT Series with HPU 200 control unit

The ideal solution for Central Laboratories

  • Download:
EN ISO 6892 | EN ISO 7500-1 | ASTM A370 | EN ISO 15630-1
PRESTAZIONI PRINCIPALI
  • IDEAL FOR THE CONSTRUCTION INDUSTRY
    Particularly suitable, but not only, for the construction industry, to perform both tension tests on steel rounds and flats, and compression/transverse/splitting tests on concrete
  • COMPLETE RANGE
    From 1000kN up to 2000kN capacity
  • RUGGED FOUR COLUMN FRAME
    Extremely rigid four column frame with large vertical clearance suitable for tension and compression tests
  • FRONT OPEN CROSSHEAD
    For easy insertion of tensile specimens. The jaws and grips can be easily removed by just pulling from the front. Hydraulic gripping system operated by push button panel
  • HIGH ACCURACY WITH LOAD CELL
    Load measurement by high precision load cell providing high accuracy from the very beginning of load scale.
  • FULL RANGE OF ACCESSORIES
    available to perform various tests, including Extensometers, Transverse and Bending test apparatus for steel, Compression-Flexural and Indirect tensile test on concrete, etc. 
  • PC CONTROLLED
    Completely automatic test execution
  • SOFTWATE PACKAGES INCLUDED
    Supplied complete with management software and software packages concerning wide range of  tests on steel, concrete and other construction material. 
  • SECOND FRAME CONTROL
    Normally adopted to connect concrete compression up to 5000kN capacity or flexural frame
DESCRIZIONE GENERALE
DESCRIZIONE GENERALE
Powerful hydraulic system which offers high test throughput improving efficiency of the laboratory.

High flexibility covering the following applications:  
  • Steel
    • Tensile tests on steel rebars and rounds up to 78 mm dia.
    • Tensile test on steel flats up to 72 x 100 mm
    • Tensile tests on wire strands and electro-welded steel screen
    • Transverse tests on steel specimens
    • Bend and re-bend tests on steel specimens
    • Brinnel with 10mm ball
    • Shear tests on rounds
  • Concrete
    • Compression tests on cubes and cylinders
    • Flexural tests on concrete beams
    • Indirect tensile on cylinders, cubes and paving blocks
    • Determination of the Modulus of elasticity
    • Pull out test
  • Various
    • Compression tests on rock, masonry units, refractories etc.
    • Wire rope tensile tests
    • Nut bolt testing
    • Tensile test on headed and shouldered specimens
The range includes four models of 1000 kN, 1200 kN, 1500 kN and 2000 kN cap. All models are controlled by the new and sophisticated HPU 200 control unit and are complete with PC, upper and lower hydraulically operated jaws, complete set of grips for rounds and flats, transverse test attachment and high precision load cell providing high accuracy from the very beginning of the load scale.

Loading frame
The frame consists essentially of a robust four columns frame with three sturdy crossheads: upper is directly connected to the lower one by two main columns; the middle one, moving on two screw columns, can be adjusted through an electric motor by using the dedicated push button panel, in order to set  the required vertical daylight both for compression and tensile tests; the lower is controlled by a simple effect piston centrally positioned. Jaws and wedge grips are included . The tensile  jaws are directly operated by the Power control console with a push-button panel. The compression tests are performed  between the lower and the mobile middle crossheads, using the suitable accessories.

Power and control console - HPU 200  
Control console HPU 200 features space-saving ergonomic design with small footprint and houses the hydraulic power unit, the electronic system and the PC to manage all the control functions.
Automatically performs steel tensile testing, compression, splitting tests, Elastic Modulus and Poisson's ratio determination on concrete specimens. See Accessories.
PC and software enable remote control of the complete system.

The system can be upgraded for the following additional functions: 
  • Second frame connection and control  by a special hydraulic valve system (70-T10/2F). Normally adopted to connect a concrete compression frame  up to 3000 kN capacity, to perform  not only compression, but other important tests as for example the Modulus of Elasticity, with the related software (model 82-SW/EM). Selection of the test frame via software.
  • Prearrangement of the Hydraulic system to perform the Modulus of Elasticity on the same universal Tester  using the related software (70-T10/EM)
Only one of the two options can be selected. They have to be specified at time of order. See Upgrading.

For more info see Technical Specifications.

Safety features
  • Pressure valve that automatically stops the machine when the oil pressure approaches the limit
  • Maximum travel limit switches to control the position of the mobile crosshead
  • Software stops the machine when the maximum load is reached
  • Emergency stop button 

Altro +

Caratteristiche tecniche

TECHNICAL SPECIFICATIONS TABLE

Model HTP-1000 HTP-1200 HTP-1500 HTP-2000
Code 70-T10H02 70-T12H02 70-T15H02 70-T20H02
Cap. 1000 kN 1200 kN 1500 kN 2000 kN
Load sensor High accuracy load cell High accuracy load cell High accuracy load cell High accuracy load cell
For rounds up to mm dia. 60 60 60 78
Set of grips for rounds mm dia. 12 to 30
25 to 38
38 to 50
50 to 60
12 to 30
25 to 38
38 to 50
50 to 60
12 to 30
28 to 40
38 to 50
50 to 60
12 to 30
30 to 42
42 to 54
54 to 66
66 to 78
For flats mm dia. 20 x 90
20 to 40 x 90
40 to 60 x 90
15 x 100
15 to 30 x 100
30 to 45 x 100
45 to 60 x 100
15 x 100
15 to 30 x 100
30 to 45 x 100
45 to 60 x 100
18 x 100
18 to 36 x 100
36 to 54 x 100
54 to 72 x 100
Piston travel mm 250 250 250 300
Max adjustable tensile daylight mm 50-850 50-850 50-850 50-850
Max daylight between grippers mm* 600 600 600 550
Max compression daylight (without accessories) mm 0-850 0-850 0-850 0-850
Horizontal daylight mm 750 750 750 850
Maximum piston speed (no load condition) mm/min 190 100 100 100
Crosshead adjustable speed mm/min 360 @ 50 Hz
430 @ 60 Hz
275 @ 50 Hz
330 @ 60 Hz
275 @ 50 Hz
330 @ 60 Hz
270 @ 50 Hz
325 @ 60 Hz
Load resolution kN 0,01 0,02 0,02 0,02
Crosshead displacement resolution mm 0,01 0,01 0,01 0,01
Machine class 1 range
(EN ISO 7500-1)
10-1000 kN 12-1200 kN 15-1500 kN 20-2000 kN
Overall dimensions: 
Frame, l x d x h

Console, l x d x h

1,1 x 0,66 x 3,0/3,25
0,8 x 0,9 x 1,55

1,2 x 0,9 x 3,25/3,5
0,8 x 0,9 x 1,55

1,2 x 0,9 x 3,25/3,5
0,8 x 0,9 x 1,55

1,5 x 1,0 x 3,7/4,0
0,8 x 0,9 x 1,55
Weight approx.:
Frame kg
Console kg

3700 kg
180 kg

6000 kg
180 kg

6000 kg
180 kg

8000 kg
180 kg
*Max distance between grips to exploit the full pisotn travel

HPU POWER AND CONTROL CONSOLE
Hardware
  • 131.000 points effective resolution
  • Control frequency 250 Hz
  • Sampling rate 500 Hz
  • Closed-loop P.I.D.control
  • 6 channels (one dedicated to crosshead displacement) to measure elongation/displacement/strain with potentiometric, conditioned LVDT and magnetostrictive transducers
  • 4 channels for strain measurements with strain gauges
  • 2 channels for load sensors: load cell and load  cell/pressure transducer of possible second frame
  • simple multi-sensors connection and calibration file selection
  • digital linearization of the calibration curve. (multi-coefficient)
Hydraulics
  • Dual stage pump: centrifugal low pressure for fast approach (max. flow rate 9 l/min ) automatically switching to radial multi- piston high pressure (max. flow rate 3.2 l/min) for loading
  • Oil flow control by servo-controlled proportional valve
  • AC motor 3000 W
  • Maximum working pressure 700 bar
  • Oil temperature controlled by air cooling system
  • Console cabinet lined with soundproofing  material for operator's comfort.
  • Tank capacity: 30 liters
MANAGEMENT SOFTWARE AND SOFTWARE PACKAGES 
HPT Universal testers are supplied complete with RTM (Real Time Management) user interface environment allowing:
  • Remote control of the complete system for automatic test execution: quick platen approach, zeroing, test execution according to the selected test type, calculation of results, graphical and numerical management of results
  • Storage of single and multiple tests
  • Printing of customized test reports for both single and multiple tests
  • Real time and deferred management of tests data and results, either in numeric or in graphic format
  • Language selection (Latin characters only)
  • Units selection
  • Remote technical assistance/diagnostic via internet
The following Software packages are also are also included in the system:
  • UTS Software Specifically designed for tensile testing under load/stress control and crosshead separation control (by using the displacement transducer supplied with the machine), allowing:
    • Simultaneous display of stress/time,  stress/elongation %, elongation/time and  stress/elongation;
    • Possibility to overlap two elongation/stress graphs: one obtained with the included displacement transducer measuring crosshead separation travel and the other obtained w ith an optional extensometer (coaxial or universal);
    • Elaboration of tension test results: ReH, ReL or  Rp (calculated at three different elongation percentages selectable by the user), A, Ag, At, Agt, Ae, Rt, Z, elastic modulus E, etc, conforming to EN ISO 6892-1 and EN 15630-1 for steel rebars.
  • DATAMANAGER Software For compression, flexure and indirect tensile test on concrete, cement specimens and other construction materials allowing:
    • Real time monitoring of test data and stress/time graph
    • Automatic load detection failure and storage
    • Cement testing to EN 196-1 guided test procedure
    • Saving of batch file with automatic calculation of average and standard deviation
The following software package is included in the Upgrading option 70-T10/EM. It is also available as option when upgrading the machine with the hydraulic system for a second frame connection (see 70-T10/2F).  
  • E-MODULE software For Poisson ratio and Elastic Modulus determination on concrete specimens allowing:
    • Free unlimited programmable load/stress cycles to fulfill any kind of test procedure
    • Real time monitoring of test data, stress/time, stress/axial strain, stress/lateral strain graphs
    • Automatic verification of sample centering and sensors functionality, as per Standard requirements
    • Automatic calculation of Initial and Final secant Elastic Modulus values

Informazioni per l'ordinazione

1000kN CAPACITY

70-
T10H02
HPT-1000, Automatic Computerized Universal Testing Machine, 1000 kN cap. HPU 200 control console. Load measurement by high precision load cell. Supplied complete with three set of grippers for rounds from 12 to 60 mm dia. and three set of grippers for flats from 20 x 90 to 60 x 90 mm. Including also Management software and Software packages for tensile steel testing, compression flexural and indirect tensile testing on concrete and other similar materials. 380 V, 50 Hz, 3 ph.

70- T10H03
Same as above but 380 V, 60 Hz, 3 ph

70- T10H04
Same as above but 220 V, 60 Hz, 3 ph

1200kN CAPACITY

70- T12H02
HPT 1200, Automatic Computerized Universal Testing Machine, 1200 kN cap. HPU 200 control console. Load measurement by high precision load cell. Supplied complete with three set of grippers for rounds from 12 to 60 mm dia. and four set of grippers for flats from 15 x 100 to 60 x 100 mm. Including also  Management software and Software packages for tensile steel testing, compression flexural and indirect tensile testing on concrete and other similar materials.
380 V, 50 Hz, 3 ph.

70- T12H03
Same as above but 380 V, 60 Hz, 3 ph

70- T12H04
Same as above but 220 V, 60 Hz, 3 ph
 
1500kN CAPACITY

70- T15H02
HPT 1500, Automatic Computerized Universal Testing Machine, 1500 kN cap. HPU 200 control console. Load measurement by high precision  load cell. Supplied complete with three set of grippers for rounds from 12 to 60 mm dia. and four set of grippers for flats from 15 x 100 to 60 x 100 mm. Including also  Management software and Software packages for tensile steel testing, compression flexural and indirect tensile testing on concrete and other similar materials.
380 V, 50 Hz, 3 ph.
 
70- T15H03
Same as above but 380 V, 60 Hz, 3 ph

70- T15H04
Same as above but 220 V, 60 Hz, 3 ph

2000kN CAPACITY 

70- T20H02
HPT 2000, Automatic Computerized Universal Testing Machine, 2000 kN cap. HPU 200 control console. Load measurement by high precision  load cell. Supplied complete with three set of grippers for rounds from 12 to 78 mm dia. and four set of grippers for flats from 18 x 100 to 72 x 100 mm. Including also  Management software and Software packages for tensile steel testing, compression flexural and indirect tensile testing on concrete and other similar materials.
380 V, 50 Hz, 3 ph.

70- T20H03
Same as above but 380 V, 60 Hz, 3 ph

70- T20H04
Same as above but 220 V, 60 Hz, 3 ph

Accessori

ELECTRONIC COAXIAL EXTENSOMETERS
These extensometers are basically made from three separate aluminium tubular sections, joined telescopically to one another. The middle section, delimited by the larger diameter, determines the measuring base, which is 5 times the diameter of the specimen. The two end sections consist of two mechanisms for gripping the specimen. One carries the electrical extensometer, the other an anvil.

70-C0961/A2
Coaxial electronic extensometer for round specimens from 5 to 11,5 mm dia.

70-C0961/B2
Coaxial electronic extensometer for round specimens from 11 to 18 mm dia.

70-C0961/C2
Coaxial electronic extensometer for round specimens from 17,5 to 26 mm dia.

70-C0961/D1
Coaxial electronic extensometer for round specimens from 26 to 36 mm dia.

70 C0961/E
Coaxial electronic extensometer to measure the elongation of strands from 9 to 15,2mm dia. up to failure. Gauge length: 600 mm; Max travel: 50 mm. 

UNIVERSAL EXTENSOMETERS
70-C0954/C1
Standard electronic extensometer.
Fitted with high precision electronic linear transducer. Maximum travel 10 mm, measuring base 200 mm. It has to be removed before sample failure.
 
70-C0953/C
Mechanical extensometer. Suitable flat samples up to 40 x 40 mm, rounds from 0.4 mm to 40 mm diameter. Base length: 50, 100 and 200 mm. Dial gauge 10 x 0.01mm.

SMALL AND BIG SHEAR TEST ATTACHMENT
70-T10/SH
Small and big shear test attachment.

SHOULDERED AND THREADED SPECIMENS TEST ATTACHMENT
Standard: ASTM E8
70-T10/ST
Shouldered and Threaded specimens test accessory.
 
NUT AND BOLT TEST ATTACHMENT
Standards: ASTM F606, ISO 898-1
70-T10/NB
Nut and bolt test accessory for specimens from M6, M8, M10, M12, M14, M16, M18, M20, M22, M24, M27,  M30, M33.
Suitable for 70-T10H0x, 70-T12H0x and 70-T10T0x models.

70-T20/NB 
Nut and bolt test accessory for specimens from M6, M8, M10, M12, M14, M16, M18, M20, M22, M27, M27,  M30, M33, M39, M42, M45, M48, M52, M56 and M64 (max 12.9 grade).


COMMON 180° & BEND REBEND TEST ATTACHMENT
Standards: ASTM A615, EN 10080
70-T10/BEN
Common 180° & Bend Rebend Test attachment for bar up to 40 mm dia. 

70-T10/50
Loading element dia. 50 mm       
N.B. loading elements ranging from dia.16mm up to dia.320mm available on request.


WIRE ROPE TEST ATTACHMENT 
Standards: ISO 3108, ASTM A1023
70-T10/WR
Wire rope tensile test attachment for wire ropes up to 10 mm dia.

ACCESSORY FOR ELECTROWELDED SCREEN 
70-C0901/20
Test accessory for electrowelded  steel screen. Used with the standard grips for flat specimens.

GRIPS FOR STRAND WIRES
70-T10/SW
Set of grips for stands testing.                                 
Suitable for 70-T10H0x and 70-T10T0x models.                     

70-T15/SW
Set of grips for stands testing.                                      
Suitable for 70-T12H0x and 70-T15H0x models.      

70-T20/SW
Set of grips for stands testing.                              
Suitable for 70-T20Hxx models.     

BRINELL TEST ATTACHMENT
70-T10/BR
Brinell test attachment, including 10 mm ball indentor.

PULL OUT TEST OF STEEL REBARS
Standards: ASTM A944
70-T10/PO
Pull out test attachment for concrete with 4 Nos of Sensors

TEST ACCESSORY FOR SMALL ROUNDS (<12MM DIA) 
70-T10/1
Set of inserts for round dia. 5-12 mm (4 Pcs).

ELASTIC MODULUS DETERMINATION ON CONCRETE 
Standards: ASTM C469, EN 12390-13, ISO 6784, DIN 1048, BS 1888:121, UNI 6556

55-C0222/G 
Electronic universal compressometer-extensometer for cylinders and prisms. Supplied with adapter for small speci­mens, template for correct mounting and elastic bands holding the devices onto the specimen.
NOTE: Other sensor types (such as strain gauges) are available on request. Ask our technical department.
 
82-SW/EM
E-MODULE Software for Poisson ratio and Elastic Modulus determination.
Note: included in the upgrading option 70-T10/EM
 
COMPRESSION TESTS ON CONCRETE SPECIMENS
Standards: ASTM C39, AASHTO T22
70-T10/CC
Set of compression platens 216 mm dia., with spherical seats, for compression tests on concrete cubes up to 150 mm and cylinders up to dia. 160 x 320 mm.
 
FLEXURAL TESTS ON CONCRETE SPECIMENS
Standards: ASTM C78, AASHTO T97, EN 12390-5
50-C9010/B
Flexural device for concrete beams 100x100x400/500 mm and 150x150x600/700 mm.
 
SPLITTING TEST (INDIRECT TENSILE) ON CONCRETE SPECIMENS
Standards: ASTM C496, EN 1338, EN 12390-6
50-C9000/B
Splitting tensile test device for cylinders up to dia. 160x320 mm, conforming to ASTM C496 and EN 12390-6.
Weight approx..: 28 kg
 
50-C9000/A
Splitting tensile test device for cylinders  dia. 250x500 mm, conforming to  EN 12390-6.
Weight approx..: 50 kg
 
50-C9070/B
Splitting tensile test device for cubes up to 150 and
 block pavers conforming to EN 1338  and EN 12390-6.
Weight approx..: 28 kg
 
50-C9002
Hardboard packing strips 4x15x345 mm to EN1338 and EN 12390-6. Pack of 50.
 
50-C9002/A
Plywood packing strips 3x25x345 mm to ASTM C496. Pack of 50.
 
50-C9001/A
Hardboard packing strips 4x15x550 mm for 50-C9000/A. Pack of 50.
 

Informazioni Aggiuntive

ASTM A615 Grade 40 Grade 60 Grade 75 Grade 80
  ksi Mpa ksi Mpa ksi Mpa ksi Mpa
Tensile strength, min 60 420 90 620 100 690 105 725
Yield strength, min 40 280 60 420 75 520 80 550

No. Nominal dia., mm Nominal area, mm2
3 [10] 9.5 71
4 [13] 12.7 129
5 [16] 15.9 199
6 [19] 19.1 284
7 [22] 22.2 387
8 [25] 25.4 510
9 [29] 28.7 645
10 [32] 32.3 819
11 [36] 35.8 1006
14 [43] 43.0 1542
18 [57] 57.3 2581


EU B500 B450 FeB44k
  Mpa Mpa Mpa
Tensile strength, min 550 540 540
Yield strength, min 500 450 430

No. Nominal dia., mm Nominal area, mm2
6 6.0 28.3
8 8.0 50.3
10 10.0 78.5
12 12.0 113.1
14 14.0 153.9
16 16.0 201.1
20 20.0 314.2
25 25.0 490.9
28 28.0 615.8
32 32.0 804.2
36 36.0 1017.9
40 40.0 1256.6
50 50.0 1963

Opzioni integrative

70-T10/2F(*)
Hydraulic valve system to control a second frame. To be specified at time of order. Frame selection via software.
 
70-T10/EM(*)
Prearrangement of the Hydraulic system to perform the Modulus of Elasticity on concrete samples. Software 82-SW/EM included. To be specified at time of order.

(*) Only one of the two options can be selected. They have to be specified at time of order.

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