Controls Group http://www.controls-group.com/images/logo_controls.gif Automatic compression testers for cylinders and blocks, 3000 kN (660 klbf) cap. PILOT Automatic compression testers for cylinders and blocks, 3000 kN (660 klbf) cap. PILOT
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Automatic compression testers for cylinders and blocks, 3000 kN (660 klbf) cap. PILOT

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ASTM C39 | AASHTO T22 | ASTM C140 | ASTM C1314
Main features
  • Four column, rigid welded steel construction
  • Premium Heavy Duty spherical seat and rectangular platens 310x410x90 mm (12.2”x16.1”x3.5”) for testing blocks according to ASTM C140 and ASTM C1314
  • Upper platen and spherical seat are mounted on an axial screw assembly allowing easy adjustment of vertical clearance using slotted distance pieces.
  • Innovative upgrading kit for easily switch of the spherical seat assembly for testing cylinders to ASTM C39, resulting a multi-testing unit!
  • Class A accuracy to ASTM E74 starting from 10% of full scale. Special calibration procedure to obtain Class A from 1% available as option.
  • Automatic control of test execution conforming to Standards
  • Dual user interface display and PC
  • Compatible with the new intuitive easy to use DATA MANAGER Software
  • Reduced power consumption and silent operation by ES Energy Saving Technologies
  • Double stage hydraulic pump with rapid approach: high throughput of tests (up to 40/hour)
  • Soft platen-to-specimen contact and smooth load rate from the ramp start
  • Optional control of a second and third frame
  • Optional internal graphic printer including Load-Time plot
  • Remote verification of settings and performances for malfunctions debugging
  • Storage of up to 10 test profiles for each channel for quick start
General description
General description
Frame
Rigid welded steel construction. Premium Heavy Duty spherical seat and rectangular platens 310x410x90 mm (12.2”x16.1”x3.5”) for testing blocks according to ASTM C140 and ASTM C1314.

Compression platens
Rectangular platens 310x410x90 mm (12.2”x16.1”x3.5”) for testing blocks according to ASTM C140 and ASTM C1314. Traceable certificate of surface hardness available on request.

Pilot, Automatic power and control system
Dual stage pump, centrifugal for fast approach and multi-piston for loading, DC motor, ES Energy Saving technology, manual valves for loading/unloading and frame selection.
Hardware
132,000 points effective resolution, three channels, touch screen graphic display 240x128 pixel, sampling rate 50/sec, large storing capacity on USB pen drive, test data downloadable to PC, Ethernet port, real time management software (optional, see accessories 82-SW/DM DATAMANAGER)
Firmware
Simultaneous display of load-specific load, actual load rate and load/time graph; LAN connection to PC; advanced memory management; multi coefficient calibration.
Recording facility of up to 10 test profiles for each channel including type of test (e.g. compression, flexural, indirect tensile), specimen size and shape, load rate, standard in use and other general information. Each one of the recorded test profile can be recalled automatically to save time
 
Safety features
Includes: Max. pressure valve to avoid machine overloading; piston travel limit switch; emergency stop button; front door and rear transparent fragment guard.
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Technical specifications

Model 50- A39C02 (A39C12**)
A39C04 (A39C14**)
Capacity kN (lbf) 3000 (660,000)
Max vertical daylight, mm* (inches) 260 (10.2”)
Max. vertical daylight with 50-A39/CYL set 370 (14.6”)
Horizontal daylight, mm (inches) 370 (14.6”)
Max. piston travel*, mm (inches) 50 (2")
Platen dimensions, mm (inches) 310 x 410 x 90 mm
 (12.2” x 16.1” x 3.5”)
Platen surface hardness 55.5 HRC (600 HV)
Platens flatness toll, mm (inches) 0.02 mm (0.0008")
Overall dimensions, mm (inches) 925 x 510 x 1670 (36.4" x 20.1" x 65.7")
Weight approx., kg 980
*Use distance pieces conforming to the specimen size to avoid piston overtravel.
** These machines are calibrated in lbf unit.

Ordering info

50-A39C02
PILOT Compact-line 3000 kN cap. automatic ASTM compression tester for blocks. 230 V, 50-60Hz, 1 ph
50-A39C04
as above but 110 V, 60 Hz, 1 ph

Accessories

Machine Accessories

Slotted distance pieces to adjust the vertical daylight, to suit the size of the specimen

65-L1000/100B
Slotted distance piece dia. 195 x 100 mm

65-L1000/68B
Slotted distance piece dia. 195 x 68 mm

65-L1000/50B
Slotted distance piece dia. 195 x 50 mm

65-L1000/40B
Slotted distance piece dia. 195 x 40 mm

Software
82-SW/DM
Datamanager PC Software suitable for remote control of the machine, data acquisition, processing and filing. Allows printout of customized test certificates.

Fragment guard lock switch
50-C50/P
Fragment guard lock switch. To prevent test execution with the front door open (optional)


Test Accessories

50-C9000/B
Splitting tensile test device for cylinders up to dia. 160x320 mm (6.3”x12.6”). Conforming to EN 12390-6 and ASTM C496

50-C9002
Hardboard strips 4 x 14 x 345 mm for 50-C9000/B conf. to EN Standards. Pack of 50.

50-C9002/A
Hardboard strips 4 x 14 x 345 mm for 50-C9000/B conf. to ASTM Standards. Pack of 50.

50-C9030/A
Compression device to test portions of 40x40x160 prisms broken in flexure to ASTM C349. High stiffness model. Total height 225mm.

50-C9010/B
Flexural test device for concrete beams 100x100x400/500 and 150x150x600/750 mm, to EN 12390-5, ASTM C78, ASTM C293 and AASHTO T97

Unbonded caps
This method is used as an alternative to the sulphur capping. The system consists of two alloy steel cap retainers and two neoprene pads which are in contact with the upper and lower concrete surfaces. Pads can be re-used for many tests. Different versions available conforming to the size of the specimen.

Capping retainers
55-C0122/A4
Capping retainers (couple) for 4” dia. concrete cylinders

55-C0122
Capping retainers (couple) for 150 mm (6”) dia. cylinders

55-C0122/B
Capping retainers (couple) for 160 mm dia. cylinders

Neoprene pads
55-C0122/A44
Neoprene pads for 4” dia. cylinders. Set of two.

55-C0122/2
Neoprene pads for 6” dia. cylinders. Set of two.

55-C0122/4
Neoprene pads for 160 mm dia. cylinders. Set of two.

Additional Information

This model fully complies with the ASTM C140 Standard which specifies the minimum platens thickness related to the spherical seat bearing area and the specimen dimen­sions as shown in the sketch.
Min. platens thickness = d = A – DPL/2
A: distance from spherical seat centre to specimen corner
DPL: diameter of spherical seat bearing surface (see ASTM C140 Annex A8)
(see photo 9)

Upgrading

(To be specified at time of order: these items has to be factory installed.)
 
Serial printer for Automax testers
50-C10B/PR
Upgrade of a PILOT or AUTOMAX system to incorporate a serial graphic printer in the front panel, allowing results (including a load/time plot) to be printed at the end of test

Second and third frame connection
The PILOT System can be upgraded with a hydraulic valve for controlling (not simultaneously) a second and third frame.
Note: when connecting a low capacity frame (i.e. flexural or cement) pressure regulator 65-L1400/X5 may be necessary. Please ask our technical department.
50-C10C/2F
Two-way valve for PILOT System to control a second frame. This item must be factory installed.
50-C10C/3F
Three-way valve for PILOT System to control a second and third frame. This item must be factory installed.

Special calibration procedure
50-C0050/CAL
Special calibration of compression testers assuring Class 1 (EN) and Class A (ASTM), from 1% to full load range.

Conversion set to test cylinders
This innovative upgrade is achieved by fitting the conversion apparatus, which consists of a rail sliding system and a 165 mm (6.5” ) diameter compression platen with a spherical seat, to the rear part of the frame.Once installed, the testing configuration can be changed with minimum effort: all that’s required is to loosen the central screw using the upper hand wheel, slide off the upper block platen with spherical seat and fit the cylinder spherical seat assembly.

50-A39/CYL
Conversion set to test cylinders up to 6” x 12” to ASTM C39, comprehending spherical seat and upper compression platen dia.165 mm (6.5”) system for easy removal and repositioning of the upper block spherical assembly

Documents

Partner's Documents